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MANUAL YLS-2000 SN 9030450 Hans(IPG 2000W激光器使用说明书)
1Ytterbium Laser System YLS - 2000 - CT SN 9030450User GuideIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20082IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20083Please take time to read and understand this User Guide and familiarize yourself with information we have compiled for you before you start using the product. This User’s Guide should stay with the product to provide you and all future users and owners of the product with important operating, safety and other information. Notice Information contained in this document is subject to change without notice. IPG Laser GmbH (IPG) believes that the information provided is accurate and reliable, however IPG makes no warranty of any kind as to the information contained in this document, including without limitation the implied warranties of merchantability or fitness for a particular purpose. Further, IPG does not assume responsibility for use of the information contained in this document or for any infringement of patents or other rights of third parties that may result from its use. IPG shall not be liable for errors contained in this documents or for incidental or consequential damages in connection with the furnishing, performance or use of this material. IPG grants no license, directly or indirectly under any patent or other intellectual property rights from use of the information provided herein. Copyright
IPG Laser GmbH. All rights reserved. You may not reproduce, transmit, store in a retrieval system or adapt this publication, in any form or by any means, without the prior written permission of IPG, except as allowed under applicable copyright laws. We have identified words that we consider as trademarks. Neither the presence nor absence of trademark identifications affects the legal status of any trademarks. The IPG Laser Model YLS- 2000 is a class IV laser product. This laser emits over 2000 Watts of invisible laser radiation in the optical band near 1070 nm. Avoid eye or skin exposure to direct or scattered radiation emitted from the optical output. Do not open the front and rear doors of the laser case, if laser emission is ON. Do not open the device. There are no user serviceable parts, equipment or assemblies in this product. All service and maintenance shall be performed by qualified IPG personnel.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20084The operational safety of the delivered device is guaranteed only if the device is properly used as intended. The limit values included in the laser specifications must not be exceeded. It is only allowed to operate the laser with the matching chiller. The use of optics (fiber/fiber coupler, beam switch, process fibers, material processing head) which are not authorised by IPG Photonics or one of its subsidiaries respectively, will not be covered by warranty.WARNING: If this instrument is used in a manner not specified in this document, the protection provided by the instrument may be impaired. This product must be used only in normal conditionsWARNINGIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20085IPG - PhotonicsIPG delivers fiber laser in all domains of laser material processing, medical engineering and scientific institutes and universities. IPG is the accepted market leader in this modern fiber laser technology. IPG-Photonics contains subsidiaries in many European, Asiatic and American developed counties. Main production site for these lasers is Burbach in Germany with a vertical range of manufacture of 90%. This guarantees you as user a high grade of competence and reliability. High output power, excellent beam quality, high stability and mobility are outstanding predicates of the fiber laser. The superiority of the fiber laser is efficiency, flexibility, modularity, thermal and mechanical robustness that comes along with a simple constructive assembly. Further important characteristics for the industrial use are low running costs. Economic feasibility studies show, that it is possible to realize faster, better and more cost-effective industrial applications with high power fiber laser. IPG has the production capacity for a production in high piece numbers. More information you can find under www.ipgphotonics.com.IPG companies with present serviceIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20086ContactsUSAIPG Photonics Corporation 50 Old Webster Road Oxford, MA 01540, USA Tel: Tel: Fax: Sales: Tel: (508) 373-1126 - Sales Main Tel: (508) 373-1144 - Materials Processing Sales Tel: (508) 373-1173 - Telecom Sales Tel: (508) 373-1169 - Scientific & Special Sales E-mail: sales. Customer Support: Tel: (508) 373-1157 E-mail:
(877) 980-) 373-1100 - Main (508) 373-1103GermanyIPG Laser GmbH Siemensstrasse 7 D-57299 Burbach, Germany Tel: Fax: Sales Tel: E-mail: +49
342 sales. +49
160Customer Support Tel: E-mail: +49
451 support.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20087ItalyIPG Fibertech S.r.l. Via Pisacane, 46 20025 Legnano (MI), Italy Tel: Fax: E-mail: +39 0 +39 9 sales.United KingdomIPG Photonics (UK) Ltd. 22 Buckingham Gate London SW1E 6LB, United Kingdom Tel: Fax: E-mail: +44 207 828
834 1521 sales.JapanIPG Photonics Japan Limited Technical Center Yokohama Business Park 134 Godo-cho Hodogaya-ku Yokohama Kanagawa Japan 240-0005 Tel : Fax: E-mail: URL: +81-45-350--338-1704 info@ipgphotonics.co.jp http://www.ipgphotonics.co.jpRussiaIRE C Polus Co. Vvedenskogo Sq. 1 Fryazina, Moscow 1411190 Russia Tel: Fax: Email: URL: +7 095 526
702 9573 mail@ntoire-polus.ru http://www.ntoire-polus.ruIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20088IndiaIPG Photonics (India) Pvt. Ltd. “Tirumala Tech Park”, No. 27, 1st Cross, 2nd Phase Doddanekundi Industrial Area, Mahadevapura Post Bangalore 560 048 India Tel: Tel: Fax: Email: +91 80
ChinaIPG (Beijing) Fiber Laser Technology Co., Ltd. F28, 2 Jingyuan North St. BDA Beijing, China 100176 Tel: Fax: E-mail: +86-10- ext.- mailto:/cnSouth KoreaIPG Photonics (Korea) Ltd. Daega Bld. 3rd Floor, 641-11 Bongmyung-Dong Yuseong-Gu, Daejon, Korea Tel: Fax: E-mail: URL: +82 42 825
825 6352 yhan@ipgk.kr http://www.ipgk.krIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20089Table of Content1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. GENERAL SAFETY INFORMATION DESCRIPTION DELIVERY, UNPACKING, INSPECTION ACCESSORIES SPECIFICATIONS CONTROL, SERVICE AND SAFETY INTERFACES ENVIRONMENT AND PRECAUTIONS PREPARATION FOR USE LASER CONTROLS, INDICATORS AND CONNECTORS LASERNET PROGRAM DESCRIPTION OPERATION INTERLOCK AND E-STOP SYSTEM OF THE LASER CONNECTION BETWEEN ROBOT CONTROLLER AND LASER CLEANING OF FIBER CONNECTOR FIBER TO FIBER COUPLER ALIGNMENT INDUSTRY STANDARDS COMPLIANCE SOFTWARE AGREEMENTS WARRANTY US-PATENT DECLARATION OF CONFORMITY 10 14 15 18 19 24 29 31 35 36 74 91 94 96 99 104 105 112 114 115IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008101. General Safety InformationSafety ConventionsWe use various words and symbols that are designed to call your attention to hazards or important information. These include:DANGER: Refers to a personal potential hazard. It requires a procedure that, if not correctly followed, may result in serious bodily harm or in death to you and/or others Do not proceed beyond the warning sign until you completely understand and meet the required conditionsDANGERWarning:WARNING: Refers to a potential personal hazard. It requires a procedure that, if not correctly followed, may result in bodily harm to you and/or others. Do not proceed beyond the WARNING sign until you completely understand and meet the required conditions.WARNINGCaution:CAUTION: Refers to a potential product hazard. It requires a procedure that, if not correctly followed, may result in damage or destruction to the product or components. Do not proceed beyond the CAUTION sign until you completely understand and meet the required conditions.CAUTIONImportant:IMPORTANT: Refers to any information regarding the operation of the product. Please do not overlook this information.This symbol indicates laser radiation. We place this symbol on products which have a laser outputIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200811In order to ensure the safe operation and optimal performance of the product, please follow these warning and caution notes in addition to other information contained elsewhere in this document.DANGER: Make sure the instrument is properly grounded through a protective conductor of the AC power cable. Any interruption of the protective ground conductor from the earth terminal can result in personal injury. CAUTION: Before supplying the power to the instrument make sure that a correct mains voltage of the AC power source is used. Failure to use the correct voltage could cause damage to the instrument WARNING: No operator serviceable parts inside. Refer all servicing to qualified IPG personnel. To prevent electrical shock, do not remove covers. Any tampering with the product will void the warranty. WARNING: Form continued protection against fire hazard, replace the line fuses only with the same types and ratings. The use of other fuses or materials is prohibited. WARNING: If this instrument is used in a manner not specified in this document, the protection provided by the instrument may be impaired. This product must be used only in normal conditions WARNING: Make sure the instrument is properly grounded through a protective conductor of the AC power cable. Any interruption of the protective ground conductor from the earth terminal can result in personal injury. WARNING: Do not open the front and rear doors of the laser case if laser emission is ON. It can present serious personal danger.DANGERCAUTIONWARNINGWARNINGWARNINGWARNINGWARNINGWARNING: For the operation conditions for processing of copper and its alloys you shall consult with IPG Photonics.WARNINGIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200812IMPORTANT: YLS-2000 laser is a water cooled model. Tap water is used for cooling the laser, deionized water for external optics cooling. Absence of adequate water cooling will result in damage to the laser and external optics Provide water cooling for each fiber connector and optical head of at least 1.0 liter per minute.Laser ClassificationThis device is classified as a high power class IV laser instrument under 21 CFR 1040.10 [and under IEC 60825]. This product emits wavelength light at or around 1070 nm at total power of light radiated out of the optical output greater than 2000 W. This level of light power is extremely dangerous. Despite radiation being invisible, the scattered beam may cause irreversible damage to the cornea. Laser safety eye wear is not provided with this instrument, but must be worn at all times while the laser is in operation.WARNING: NEVER look directly into output connector when laser is ON and make sure that the appropriate laser safety glasses are worn at all times while operating the product WARNING: Do not install output fiber connector when laser electrical power in ON.WARNINGWARNINGCAUTION: Use of controls or adjustment or performance of procedures other than those set forth in this guide may result in hazardous radiation exposureCAUTIONIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200813Safety Labels and Labeling LocationsThe figures below show the labels and their placement an the product Aperture Label(sample, may differ for each laser)Location: Front, side, rear doors of the unit collimator assembly or output cable exit port Certification Label Location: Front, side, rear doors of the unit Certification Label Location: Front, side, rear doors of the unit Certification Label Location: Front, side, rear doors of the unit Warning Logotype Location: top cover or front panel of the unitIdentification Label(sample, may differ for each laser)Location: Rear panel of the unitIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008142. DescriptionThe YLS-2000 Series CW Ytterbium Fiber Laser was developed for the use industrial and research applications. This compact and efficient laser readily replace bulk and less efficient solid state lasers with the main target applications being welding, cutting and brazing. The YLS-2000 Series is a high power laser producing 2000 Watts of optical power at a wavelength around 1070 nm. Main Features: ? ? ? ? ? ? ? Applications: ? ? Industrial applications Research High beam quality fiber output Reliable, long lifetime Compact, rugged package Efficient External computer interface, Hardwiring interface, bus systems (optional) Analog control mode Fast modulation possibilityIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008153. Delivery, Unpacking, InspectionThe fiber laser becomes delivered in a package offering maximal safety. The package becomes particulate delivered with a push detector which warns by misuse. If the package shows any signs of an external damage or if push detector became activated, check the device for damages and inform in written form the carrier about the damage.IMPORTANT: Upon receiving the laser check the packaging and parts for any possible damage that may have occurred while in transit. If damage is apparent contact the IPG representative immediately.TILTWATCH : Check indic right C NOK contact IPG representative?SHOCKWATCH?: left C OK, right C NOK contact IPG representativeIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200816Take the whole content out of the package and keep the package material and inserts. You should be extremely cautious while taking the device off the package. The optical cable must not become damaged or broken. The documentation includes a packing list. After receipt of the laser check if all parts are there and inform IPG immediately for missing or damaged part. In case of any supposed or apparent damage, do not try to install or run the laser. Keep the package for later transport or storage of the device. The transport of the laser happens on a euro-pallet with help of a forklift. On the upside of the laser transport eyes are fixed. With lifting equipment the laser can be lifted from the pallet. The laser can be moved with casters. Transport without the euro-pallet is not permitted. The Laser can be moved with fixable casters to the final place of installation if the subfont is appropriate to it. The laser must become brought in such a position that doors and side panels can be reached for service. The length of supply and control lines must be arranged in a way that laser can be moved 1m. The supply and control lines should be passed in order not to snap off. At laser installation in the laser cabin the general health and safety regulation of the operator have to be followed. The casters at the bottom side of the laser cabinet have to be fixed at the place of final installation. A rugged installation has to be assured. Consider the weights at higher places of installation. If needed laser and chiller has to be equipped with appropriate intercepting tanks against leaking water. The laser is lockable and should be secured after work against unauthorized use. The seal of the external cabinet secures power supply and laser modules against environmental dust. The in the laser cabinet (power supply) produced waste heat becomes derived trough installation of an internal heat exchanger. Thereby water chilled lasers do not need an additional fan. Preparative actions of the operator: Adequate place of installation with stated air flow rate for the Water-Air-Chiller Supply cable inclusive CEE-connector for laser and chiller Supply means of transport forklift and lifting equipment Preparation of robot / robot control according to the demands All lasers are equipped with casters. The laser can e.g. in a robot cabin without additional tools be moved to the place of final installation. The laser has to be installed on a plane base. Against autonomous movement the laser has to be secured through fixing the casters.Fixable castersIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200817If the laser arrives on a pallet it can be moved by a fork lifter.Transport of a 10 kW fiber laser by means of a fork lifterIf the laser arrives in a box and is not placed on a pallet it must be removed from the box by a crane. Therefore the special mountings which are attached to the laser must be used.Transportation of a 10 kW Fiber laser by means of a craneCAUTION: The maximum angle between the cords or the chains must be 40° degree. Pleaseselect the length of the cords or chains according to this requirement. CAUTIONIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008184. AccessoriesPart YLS-2000-CT Control key Cabinet key 2-way Beam Switch Process fiber cables User Guide IPG Test Results Set of tubes and connectors for water connection Signal cables for laser C PC connection (Ethernet) Set of cleaning needs Software “LaserNet” on CD Quantity 1 2 6 1 1 1 1 1 1 1 1 Note Ytterbium fiber laser SN 9030450 For opening laser cabinet door Integrated, installed 150?m, 50m, QBH This document YLS-2000-CT SN-9030450 Version 2.71IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008195. Specifications1. Optical characteristicsNN 1 2 3 4 5 6 7 8 Characteristics Operation Mode Polarization Nominal Output Power Output Power Tuning Range Emission Wavelength Emission Linewidth Switching ON/OFF Time Output Power Modulation Rate Output Power Instability Internal Fiber/Fiber coupler Beam Parameter Product* at entrance to Fiber/Fiber coupler Beam Parameter Product* at output of Fiber/Fiber coupler Process fiber length Fiber Cable Bend Radius : ? unstressed ? stressed Feeding fiber core diameter 50 um, length 5 m Process fiber core diameter 150 um, length 50 m BPP*(1/e2) Output power 2000 W Output power 2000 W Output power 2000 W Output power 2000 W Over 8 hrs, T water =const, Output power 2000 W P nom 0 3 80 105
5.0 Test conditions Symbol Min. Typ. CW, QCW Random W % nm nm ?sec kHz Max Unit91.02.0%10Installed112.0*2.5*mm*mrad12BPP*(1/e2)6.0mm*mrad1350m14?R100 200mmMeasurement accuracy by means of Primes Focus Monitor ± 10 %IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008202. General characteristicsNN 1 2 3 4 5 6 7 8 9 10 11 12 13 Parameters Operation Voltage, three phases Frequency Power Consumption Maximum operation current Starting current Operating Ambient Air Temperature Range Laser cooling water Temperature Range Laser cooling water Flow Rate Laser COLD START Temperature Humidity : with built-in Conditioner Storage Temperature Dimensions, W x D x H of Laser Cabinet, see the picture below Laser Weight T & 40 °C Without water - 40 10 20 12 20 95 + 75 21 Output power 2000 W 400 VAC Test conditions Min. Typ. Max Unit VAC Hz 8 15 16 50 22 kW A A °C °C l/min °C % °C mm kg400 C 460/3P+PE 50/60 7856 x 806 x IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008213. Laser ProgramsThe current version of the fiber laser firmware contains the possibility to create “Laser programs” for the laser processing. The maximum amount of 50 different programs can be stored on the laser. Operator can write the laser programs as a sequence of the special commands and save them inside the laser. A field marked in red indicates that there is already a program stored. User will be asked for confirmation before he can store a new program into such a field.The Robot can choose one of these programs and start to execute it. The internal electronics design enables the fast control of the output laser power. In combination with the fast Fieldbus, Hardwiring and analog interfaces this is a big advantage in comparison with the other types of the solid-state lasers.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008224. Outside Dimensions of the laserRIGHT SIDE FRONT LEFT SIDE BACKTOPIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008235. Internal Fiber C Fiber CouplerOptical characteristicsNN Option Internal Fiber/Fiber coupler, 50 um x 150 um Process fiber 150 um /50 m Key Parameters Conditions Feeding fiber core diameter 50 um, length 5 m Process fiber core diameter 150 um, length 50 m1BPP*(1/e2) ≤ 6.0 mm*mrad BPP*(1/e2) ≤ 6.0 mm*mrad2* Measurement accuracy by means of Primes Focus Monitor ± 10 %6. ConditionerNN1OptionsConditioner for laser cabinet Model: Seifert KG-Key Parameters600 W cooling capacity 810(H) x 395(W) x 135(D) Weight: 33kgRelated PartsLaser operation at high temperature and humidityIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008246. Control, Service and Safety interfaces1. Control- and Service interfacesNN 1 Name of the Functionality interface Analogue Control and modulation of the pump laser diode current Description2Industrial Ethernet3Laser OFFON4HardwiringType of the connector: Han? 7 D, female part on the laser side Pin 1 - AIN_POS Pin 2 C AGND External Analogue Voltage Input 0…+10VDC. Output power control voltage in External control mode. 0V - 10 V corresponds to 0 % - 100% Pump Current Static Accuracy +/- 2 % Response Time ≤ 50 ?s Communication Connector type: HARTING RJ45 DATA 3A PANEL FEED with an external THROUGH PC for laser Communication rate 100 Mbit monitoring and control Pin A1, A2 of Han? 25 D connector / Digital laser modulations 0 V C Laser OFF, 24 V C Laser is ON Maximum modulation rate 5 kHz Laser control Type of the connector: Han? 64 D, female part on the laser side from robot All inputs are potential free, see the attachment High level is active for all inputs Below is the preliminary assignment of the signals. Further changes are possible after negotiation with the customer. A1 - Laser Request: high active. With this signal one of several external controllers (robots) can request laser power. If only one robot is connected to the laser, this bit always must be set during the control process. Without this bit all other input bits are ignored. As a conformation that laser is connected now to this particular controller (robot), B7 will be set high. A2 C Program start: high active. With this input the Laser programs can be started and stopped. A program gets started if input is active and stopped if the input is cleared or the program ends. Program starts only once. Program number is defined by bits A8-A14. If the program number is 0000000 and bit A6 is high, than laser power is controlled by Analog input. If the program number is 0000000 and A6 is low, laser power value can be set by Ethernet program if A3 is high. B1 must be High before start of the program. After start of the program conformation “Program active” (B9) will be set High. B9 will be cleared after the end of the program and B10 (End of the program) will be set high. B10 will be cleared after A2 (Program start) is cleared ( not valid if program number is 0000000). A3 C Enable Internal control: high active. Some control functions from Ethernet Program are enabled with this bit.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200825 A4 C Reset: high active. This input is used to reset all messages of the laser system and output bits: “Laser Error”, “Program is interrupted” and “Warning”. Input should be active at least for 1ms. A5 - Guide laser ON: high active. With this bit Guide Laser can be switched ON. A6 - Analog control ON: high active. Analog control input can be activated by this bit if program number is 0000000. A7 C Program stop: high active. Active program can be immediately stopped by this bit. If this happens before the end of the program, B11 and B13 will be set, B9 will be cleared and B10 will not be set. A8 C Program number, LSB A9 C Program number A10 C Program number A11 C Program number A12 C Program number A13 C Program number A14 C Program number, MSB Any program number change is ignored until next low-tohigh transition of A2. A15 C Synchronization input: This input can be used in the Laser Program (wait for high or wait for low). A16 - Common pin for all inputs (0V) C1 C Laser ON: high active. This input is used to switch ON and OFF the Laser (main power supply). If the Laser can not be switched ON (E-stop loop is open), B13 will be set. To switch ON the Laser C1 should be cleared and set high again. As a conformation, B8 is set high when the Laser is ON. C2 C C10 C Spare inputs All outputs are potential free, see the attachment High level is active for all outputs B1 - Laser Ready: high active. If this bit is high, Laser program can be started by “Program Start” bit A2. Laser is not Ready if: Chiller Failure, Front Door opened, Rear Door opened, Out of the Temperature Range for the Water of the ExternalIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200826 Optics, Out of the Temperature Range for the Water of the Laser. B2 - Emission is ON: high active. Laser emits radiation. Power is more than 400 Watts. B3 - Internal control is enabled: high active. Some control functions from Ethernet program are enabled. B4 - Laser Error: high active. Abnormal situation is detected inside the Laser. Module Overheat (t≥35° C), Module Unconnected, Laser Fiber Interlock, Coupler Failure, Water in Laser, Power supply Failure, Low Water Flow Laser, Low Water Flow Fiber Connector, Unexpected Pump Current, Unexpected Ground Leakage, High Back Reflection, Laser Light Scattered, Internal Failure of the Beam Switch. Operation is stopped. B5 - Guide laser is ON: high active. Guide laser is switched ON. B6 - Analog control ON: high active. Laser power is controlled by analog input. B7 C Laser is assigned: high active. This is the answer of the laser to bit A1. If this bit is low, all input information is ignored. B8 C Laser is ON: high active. Conformation that Laser is switched ON. B9 C Program active: high active. Laser is executing the laser program B10 C End of the program: high active. Laser program was completely executed. B10 will be cleared after A2 is cleared. B11 C Program is interrupted: high active. Program has been interrupted. Reset (A4) is required to clear B11. B12 C Synchronization output: high active. Can be used in the Laser Program (set high or set low). B13 C Warning output: high active. A status is detected in the laser system that results in interruption of laser program (emission). If the output is not active, everything is fine in the system. The Warning output is activated if the reserve module is activated, if the power supply is not switched on after the signal to switch on was received or if the module is overheated. B14 C Spare output B15/B16 - +24V/0V Potential free voltage, provided by the customer to drive outputs. D1 C Spare output D2 C Spare outputIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200827 D3 C Spare output D4 C Spare output D5 C Chiller Warning: high active. The DI cooling water conductivity is ≥ 15 ?S, the water temperature of the tap circuit ≥ TTh1 - 2°C or ≤ TTh2 + 2°C, the water temperature of the DI circuit ≥ TTh3 - 2° C or ≤ TTh4 + 2°C. D6 C Chiller Error: high active. Conductivity is ≥ 25 ?S, the water temperature of the tap circuit ≥ TTh1°C or ≤ TTh2°C, the water temperature of the DI circuit ≥ TTh3°C or ≤ TTh4°C, CHILLER FAULT. D7 - Spare output. D8 - Spare output.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008282. Safety interfaceType of the connector: Pin numberA1 A2 A3 A5 B3 B4 B5 B6 B7 B8 C1 C2 C3 C4 C5 C6Han? 25D, female part is on the laser side: DescriptionPotential free input, if +24 V is applied between A1/A2, then the Laser Emission will be ON. If 0 V C Laser Emission will be OFF. The input is active, if Hardwiring interface is not used. Potential free output, A3 and A5 closed as the emission is activated. Two channel potential free output. B3-B6 channel 1, B4-B5 channel 2. When internal E-Stop push-button is activated, channel 1 and 2 are opened.NameEmission ON Emission ON Emission ON Emission ON E-Stop OUT E-Stop OUT E-Stop OUT E-Stop OUT SC Status SC Status E-Stop IN E-Stop IN E-Stop IN E-Stop IN SC Reset SC ResetPotential free output. B7 and B8 closed = Safety Circuit is ON. Two channel external E-Stop input C1-C4 channel 1, C2-C3 channel 2. Only potential free contacts can be connected between pins C1-C4, C2C3.Safety Circuit Reset Input. Only potential free contacts can be connected between pins C5 and C6.IMPORTANT:Two-channel External E-Stop (emergency stop) input is designed in accordance with EN954-1 Cat.3 norms. Both channels should be used for E-Stop.IMPORTANT:EMI-Filter is installed at the input of main power supply of the laser in order to fulfill CE-norms. Typical leakage current (steady-state) at 400VAC is about 20 mA due to Y-Capacitors inside of the EMI-Filter. In case of using Earth-leakage detection device for power connection, pulse leakage current during start-up of the Laser can cause shutdown of such device. This well-known problem can be avoided using Earthleakage detection device with delay during start-up.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008297. Environment and PrecautionsWARNING: Do not open the front and rear doors of the laser if laser emission is ON. This can put the operating personnel in a very high risk situation.WARNINGCAUTION: During operation protective covers of the equipment shall not be removed and doors opened. No operator serviceable parts inside. Refer servicing to qualified IPG personnel.CAUTIONCAUTION: Do not expose the device to a high moisture environment.CAUTIONCAUTION: Before tuning the power of the device on, make sure the laser optical output is properly aligned and terminated.CAUTIONCAUTION: The output of the YLS-2000 delivers more than 2000 watts of optical power. Ensure that the end face of the connector and the lenses in the optical head are not damaged, of specified quality and clean. Any dust on the output can burn and lead to a damage to the laser. First, check the beam quality of the spot emitted from the laser output at low power levels by using an infrared viewer and then gradually increase the output power.CAUTIONCAUTION: Always switch the laser off if working with the connector (mounting the connector into a fixture, viewing the end face with optical instruments, etc.). If necessary, align the connector at low output power and then increase the output power gradually.CAUTIONIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200830CAUTION: It is essential that the output facet of the fiber connector is always maintained clean. After the use, protect the connector with a cup supplied. Do not touch the output facet and do not clean with any unspecified solvents. Cleaning with the special solvent and cleaning buds is allowed as described later on in this manual. Optical damage my result from failure to comply with the instructions above. Should such damage occur, this will not be covered by the warranty. Do not use the laser for processing of copper, this can lead to damage to the laser. On operation conditions you shall consult with IPG before considering processing copper or its alloys.CAUTIONIMPORTANT: The warranty for the feeding fiber (fiber output of the laser) will void if the warranty seal labels are damaged, tampered with or removed. The customer is strongly advised not to disconnect the feeding fiber.IMPORTANT: Failure to comply with the cautions and instructions in this manual can lead to damage to the fiber and its external optics and will render the warranty void.IMPORTANT: To put heavy or sharp-edged objects on the laser or to climb on top of the laser can lead to damage to the laser or its objects and is permitted. Such damages will not be covered by the warranty.IMPORTANT: During the uninstalling of the laser-system, it is very important to remove the water from the laser. The power n the main power switch needs to be in ON position and the key switch in Test or Robot in order to keep the magnetic valves open.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008318. Preparation for useIMPORTANT: Upon receiving the laser check the packaging and parts for any possible damage that may have occurred while in transit. If damage is apparent contact the IPG representative immediately.TILTWATCH : Check indic right C NOK contact IPG representative?SHOCKWATCH?: left C OK, right C NOK contact IPG representativeIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200832DANGER: Only technical personnel or particularly trained personnel respectively are allowed to connect the electricity to the laser.DANGERCAUTION: Before turning the main switch to ON position ensure the power supply AC line is 3 phase x 400 V, PE.CAUTION1. Connect the mains power to the laser and chiller, ensure, that the power supply AC line is 3 phase x 400 V, PE. 2. Connect the laser to the external chiller by the delivered pipes. The destination of the pipes is described in the table below. Lasers with a nominal power up to 2.5kW have only one (DIwater) cooling circuit. Lasers with a nominal power more than 2.5kW have two cooling circuit (TAB and DI-water circuit). There is a flow monitor inside the laser. In case of low water flow the laser emission will be disabled.Laser C chiller water connectionLaser type 1…2.5 kWCooling circuits DI water circuit& 2.5 KWTAB water circuit DI water circuitTemp. setting Water pipes dimensioning Chiller Chiller - Laser Laser C Fiber connector 21° C 19mm inner diameter 13mm inner diameter (?” inner diameter) (?“ inner diameter) adapter 13mm to 4mm 4mm inner diameter 21° C 25mm inner diameter / (1” innerndiameter) 27° C…32° C 19mm inner diameter 13mm inner diameter (?” inner diameter) (?“ inner diameter) adapter 13mm to 4mm 4mm inner diameter3. Fill the water tank of the external chiller with DI-water and TAB-water respectively depending on the water distribution. 4. Place the process fiber(s) to the laser processing cell. Handle the process fiber(s) with utmost care.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200833CAUTION:Ensure that there are no fiber bends with radius less then 20 cm and no excessive bending will apply during the robotic arm movements. CAUTION5. Connect the cooling pipes from the laser (?“) to the fiber connector (4mm) using the adapters. Connect the fiber connector and the optical head in serial line to ensure there is always water flow through the fiber connector. There are flow switches inside the laser. In case of low water flow the laser emission will be disabled.LEFT: connection OK, right: connection NOK6. Connect a computer (PC) to the laser via Ethernet cable and install the delivered software LaserNet on the PC (see also chapter “LaserNet program description”). 7. Connect the chiller communication cable to the laser XP3 interface. 8. Connect the desired communication and control interfaces (XP1-HArdwiring, XP4-Analogue and/or Fieldbus) to the laser. The cables need to be provided by the customer. The HAN? connectors are delivered with the lasers accessories. 9. Connect the XP2-Safety interface (See also chapter “Control, Service and Safety interface”). 10. Clean the fiber connector as described in chapter “Cleaning fiber connectors” and plug the fiber connector to the optical processing head.CAUTION: Serious hazard of damage to laser Through dust and insufficient cleaning the fiber connectors can become contaminated. Clean the fiber connectors only according to the instructions in this manual.CAUTIONIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20083411. Usually when the laser is delivered the process fiber is already plugged to the 2-way Beam Switch. If not, please refer to chapter “Beam switch alignment” or “Fiber to fiber coupler alignment”.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 2008359. Laser controls, indicators and connectorsMain Laser SwitchMain switch of connection from power cable to the laserStart E-Stop button Interlock Test / Off / Robot (Power key) Service Mode Active HAN 64D connector HAN 25D connector HAN 15D connector HAN 7D connector Industrial Ethernet Power supply cable Laser cooling External optics coolingStarts the power supply Switches the laser OFF in case of emergency Indicates that Interlock circuit is open (if the yellow lamp is lightning) Switches control electronics of the laser ON in test mode or in robot-control mode Indicates that Service Mode is active )if the red light is lightning) XP1 - Hardwiring interface XP2 - Safety interface (including External Modulation input / Emission ON) XP3 - Chiller interface XP4 - Analog control / monitoring interface XP5 C Ethernet, Connector type: RJ45 Data 3A Panel feed through 400 VAC x 3, 16 / 32 / 64 / 128 A (depending on the laser power) Water inlet / outlet of the laser cooling. Water quality: Tap water with particles & 500 ?m. Water inlet / outlet of the optics cooling. Water quality: DI water, Conductivity & 15 ?SOutput QBH-compatible Process fiber: 150?m / 50m fiber Orange lamps Water filter Upper lamps blink if laser is (ready) emitting. Lower lamps light constantly if power supply is ON. For input water filtering / clean regularlyIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 20083610. LaserNet program descriptionSettings and minimum system requirementsThe LaserNet program is supplied with the laser and allows to monitor current state/statuses and to operate the laser. The program can control up to 100 different lasers chained through the Fast Ethernet 100 Mbit/sec (Standard IEEE 802.3) *. Computer requirements for operation of LaserNet: Pentium III/IV 1GHz or compatible (recommended - Pentium IV 2 GHz); RAM 256MB (recommended 512MB); Screen resolution
(XGA) 256 colors (recommended - True Color); Free space on the hard disc drive (HDD) C 20 MB; Ethernet 100M CD-ROM; Modem (optional) or VPN connection Operating system Windows 2000/XP *Note: If a single laser is connected to the computer it is possible to establish connection with the laser by using a cross cable.Installation instructionTo install the LaserNet program on your computer 1. Create a new folder and name it. (Recommended - LaserNet) 2. Insert the installation CD in the CD ROM drive 3. Copy all data from the CD into the LaserNet folder 4. Create a shortcut to LaserNet.exe on your desktop (optional) or execute the LaserNet setup.exe itself. The LaserNet-CD contains the following data: LaserNet.exe C main executable file MFC71u.dll, msvcr71.dll, msvcp71.dll C library files LaserNet.cfg C Configuration file (this file is optional and contains standard setting to facilitate the first run of the program). Check that IP address of the computer and of the laser are correctly set: IP address of the laser = 192.168.100.1 subnet mask = 255.255.255.0. IP address of the computer 192.168.100.100 subnet mask 255.255.255.0. * *Note: After connection between Laser and LaserNet program has been established for the first time, The IP address assigned to the laser can be altered.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200837General program informationIn the LaserNet program three different color LED-style indicators are generally used to reflect statuses of the laser. The red LEDs represent alarm signals which generally disable the laser emission or warning signals that indicate presence of emission. The green and yellow LEDs indicators do not affect emission and are generally used to display information.Green LED in “OFF” state Green LED in “ON” state Yellow LED in “OFF” state Yellow LED in “ON” state Red LED in “OFF” state Red LED in “ON” stateIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200838Starting LaserNetBefore starting the LaserNet program ensure that both the laser and the computer are connected to the same LAN. (If a single laser is used, a cross-cable connection can be employed) Start the program LaserNet.exe and the following window will appear:After the connection between laser and program has been established the window will change*:*Note: The number of parameters and indicators may vary due to different laser models and options.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200839Main menu of LaserNetThe main window contains the following system of submenusSubmenu File Setting ExitContent Monitor file … IP Configuration Laser… Reset critical errorsDescription Closes the LaserNet program Opens the window to monitor parameters Opens the dialog &IP Configuration& for changing the connected laser names For reset of critical errorsLaser… Device Net Settings Allows to change the Fieldbus settings, if one is installed Enable Controls Change password Control Enable Device Net Settings (Password required) Opens a window for changing the password Opens the dialog window &Settings of control& for disabling control, emission, and possibility always to reset Selection of LaserNet Language Shows and hides the program tool bar Shows and hides the program status bar Opens the LaserProgram editor Opens a window with program informationLanguage View Tool Help Toolbar Status bar Program Editor About LaserNetFile/Monitor file LaserNet Software offers the possibility to write a monitor file. With the help of a monitor file the operator can follow all signal and statuses displayed in LaserNet Status, Control and Alarm page. To activate the monitor file go the LaserNet File/Monitor File.Select the time period and the signals that should be monitored. To record the Monitor file click on “enable to record in the monitor file.”IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200840IMPORTANT:The “enable to record in the monitor file” should be deactivated after the investigation. If it is not deactivated data will be continuously created and stored to the monitor file.The monitor file is stored in the Laser folder on the computer. The file format is .txt. The small sample below shows the signal flow during switching on of laser emission.*********************************************************** (Ytterbium Multi-Mode Fiber Laser, SN:6082550) IP Address : 192.168.2.1 [1] - Laser ON [2] - Laser ready [3] - Emission [4] - Main power supply ON [5] - Emission enable [6] - Analog control [7] - Power (kW) *********************************************************** Date Time [1] [2] [3] [4] [5] [6] [7] 30.03.07 11:57.57.484 1 1 0 1 1 1 0 30.03.07 11:57.57.609 1 1 0 1 1 1 0 30.03.07 11:57.57.734 1 1 0 1 1 1 0 30.03.07 11:57.57.859 1 1 0 1 1 1 0 30.03.07 11:57.57.984 1 1 0 1 1 1 0 30.03.07 11:57.58.109 1 1 0 1 1 1 0 30.03.07 11:57.58.234 1 1 0 1 1 1 0 30.03.07 11:57.58.359 1 1 0 1 1 1 0 30.03.07 11:57.58.484 1 1 0 1 1 1 0 30.03.07 11:57.58.609 1 1 0 1 1 1 0 30.03.07 11:57.58.734 1 1 0 1 1 1 0 30.03.07 11:57.58.859 1 1 0 1 1 1 0 30.03.07 11:57.58.984 1 1 0 1 1 1 0 30.03.07 11:57.59.109 1 1 0 1 1 1 0 30.03.07 11:57.59.234 1 1 0 1 1 1 0 30.03.07 11:57.59.359 1 1 0 1 1 1 0 30.03.07 11:57.59.500 1 1 1 1 1 1 535 30.03.07 11:57.59.625 1 1 1 1 1 1 536 30.03.07 11:57.59.750 1 1 1 1 1 1 536 30.03.07 11:57.59.875 1 1 1 1 1 1 536IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200841Settings/IP Configuration In this menu the actual IP configuration of all Lasers is displayed.Laser NameThe name of the laser is used as identification when controlling multiple lasers from one computer. This names are visible in the left plane of the LaserNet software This IP address is used from the computer to establish connection to the Laser. If the real IP of the laser differs there will be no connection. Enabled: The computer will try to establish connection with the Laser Disabled: The connection with the laser is disabled. With this command a new laser can be added to the list With this command a present laser can be deleted from the list In the menu IP Properties the actual IP address of the laser can be changed. To do this the connection with the laser must be established. If this is not the case the button IP Properties is blocked. To change the IP address of the laser click on the button IP Properties. The following menu will popup:IP Adress State Add Remove IP PropertiesNow the IP address of the Laser can be changed. To confirm push OK button when leaving the menu.IMPORTANT: The IP address of the Laser and the IP of the computer (TCP/IP settings) must be equal in the 1st nine digitsIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200842Settings/Laser/change of control In LaserNet there are 4 different user levels defined. The levels are monitor, operator, engineer and Supervisor. The actual selected operator is marked with an arrow.If the user level is changed a password is requested. The change of the user level can only be done if the correct password is typed in. The different user rights can be checked in the folder Tools/access levels Settings/Laser/Reset critical errors… In this menu a critical error of the laser can be reset. The alarm message “critical error” is activated together with the alarm “coupler failure.” This alarm will remain active until the reset code is provided. To receive a reset code, please call IPG Laser.IMPORTANT: Please send the laser logfiles for analysis. Please provide information regarding the status of the laser as the failure occurred.In the menu point “Reset critical errors” the laser serial number and a code number is displayed. The reset code is generated by these two values. After the reset code is typed in the error is reset.DANGER: Please follow the IPG instructions when restarting the laser after the reset of the critical error.DANGERIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200843Settings/Enable Controls LaserNet control can be protected by a general password. The definition of this password is done under Settings/Change Password. If LaserNet is password protected the user has to go to Settings/Enable control and type in the password to enable controls. Settings/Change Password This menu is used to define a general password independent of all user levels. The LaserNet controls will be blocked until the password is typed in Settings/Enable control. If the menu point Settings/Change password is selected the following window will popup:IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200844Control: Menu Control disable Emission disable Reset always enable &Ctrl& for Reset and Emission On Warning at switching Lasers Language: The following languages are implemented to LaserNet: English, German, Russian, French, Korean, Japanese and Spanish. Tools/Access Levels… The levels of all user levels can be checked here. Description All controls in LaserNet control window are blocked when active. &Emission On& cannot be activated in LaserNet control window when this function is active. &Reset& button in LaserNet always active User has to push &Ctrl&-key to unblock &Reset& and &Emission On& button in LaserNet When running more than one laser from one computer user is asked for confirmation during switching from one laser to the other.If the button “Password” is pushed the actual passwords can be changed.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200845ToolbarThe toolbar in the upper left corner of the main window gives brief description for selected menu itemReserved Opens window &About LaserNet&Status BarThe status bar in the bottom left side of the main window gives brief description for selected menu item or control buttonIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200846Main window of LaserNetThe LaserNet main window shows three panes: Left pane shows a number of lasers currently connected to the LaserNet program (in the displayed case three lasers are connected) and the state of each connection. If connection is active the laser the laser symbol is shown without red cross. The red cross appears over the connections if the laser is OFF, the connection between the laser and program is interrupted or if the TCP/IP settings of the laser and computer do not match each other. In the figure above the connections between LaserNet and “Laser 5” and “Laser 6” are inactive and connection to “Laser 1” is active and working. The left pane allows choosing the current “active” laser. Parameters of the active laser can be monitored and controlled by the LaserNet. To set a desired laser as active, right-click the laser symbol you want to control with the mouse. The currently activated laser is always marked by blue and uses the bold and underlined font. The upper right pane displays connection status of the active laser, its optical output power (in kW), mean temperature of the laser modules in ° C and five main status indicators which are displayed as LED lights. If the active laser is not connected the status message &Net connection: NO& will appear in red. Alternatively, &Net connection: OK& in green will be shown indicating that the laser is ready for monitoring and control.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200847Following status signals display as LED lights: Laser ON Laser ready Guide laser Laser error Emission ON In &ON& state if the main power supply is switched on In &ON& state if emission is allowed In &ON& state if the guide laser is on In &ON& state if an error is detected by the program In &ON& state if the laser emits radiationNext to the LED “Laser ON” there is a button: This Button is an E-Stop button. To right click on this button switches off the power supply and Emission immediately. This function does not conform to the safety category CAT III The lower right pane of the main window shows a number of tabs for property pages “Status”, “Alarms”, “Control”, “Events”, “Logfiles” and “Power supply”. Depending of the setting of the laser and the delivered accessories additional pages may be present such as “Beam switch”“, “Chiller”, “Hardwiring” and “Options”. To switch between different tab pages click with the mouse the desired tab.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200848Properties window StatusThis window gives general information about the laser statusThe signals received from the laser are shown as green active LEDs on the left side of the window: Signal name Main power supply ON Description of the status and its effect Indicates that the power supply is ON. Without this signal the laser emission is disabled. If this signal disappears the laser emission will be switched OFF and the signal Laser ready will turn OFF and &Laser &Standby&& will turn ON. The main power supply will not switch ON if - the E-Stop button at the laser is pressed, - E-Stop external is active, - E-Stop is activeInternal control The signal becomes active when laser is used in robot mode. In this case disabled all controls apart from &Reset& are blocked in the LaserNet property page control. If the XP1 Hardwiring Interface is used the controls can be unblocked by setting the signal &internal control enable.& Emission enabled Indicates that the emission is allowed. Therefore the main power supply must be switched on and the signal &Laser Ready& must be present. Activation of the signal &Emission On& will lead to activation of &Emission enable.& The selected laser output power can be 0.External control Indicates that the start and stop of the laser emission are externally controlled. If the laser is fitted with a hardwiring interface, the status can be set only if the “Test mode” is active. Once the external control is enabled, the laser emission can start (stop) on applying (removing)IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200849+5…24 V DC to the pins A1 [positive] and A2 [negative/ground] of the safety interface XP2. In this case, the output power (or pump current) has to be set on the property page “Control” and emission ON button should be pressed. External control can enabled by pressing buttons “External control ON/OFF” or “Analog control ON/OFF” on the property page “Control” (see also the description of Analog control below). Analog control Lights if the laser is in the analog control mode. If the laser is in the “Test” mode (hardwiring interface is present) the external control will turn ON automatically once the “Analog control” is switched ON. Switching emission ON/OFF operates in the way described above for the “External control”. The output power can be directly set by applying an analog voltage to the pins 1 [positive] and 2 [negative, ground] of the analog control interface XP4. 0V DC corresponds to 0% power and 10V DC to 100% output power. This mode can be activated/deactivated by using the button ”Analog ON/OFF” on the property page “Control”. If the laser is in the mode “Robot”, the analog control mode can be enabled/disabled by applying/removing the analog signal through the hardwiring interface XP1. In the “Robot” control mode, the output power (0 to 100%) is proportional to the 0 to +10 V DC signal applied via the analog interface XP4. Lights if the data communication between the hardwiring ?-controller (inside the laser) and the laser ?-controller has been established. Provides information on the chiller’s readiness. If not lit, check that the chiller is ON, water temperature and the water level inside both loops are normal and that water conductivity is within specified range. If “Chiller ready” status goes off, the emission will stop and signal “Laser ready” will be removed. Important: It can take several minutes after a complete switching on of the chiller until status &chiller ready& is reached!Guide laser ON Lights if the red guide laser is switched ON. Hardwiring active Chiller readyRear door open Indicates that the door at the rear of the laser is open. If this signal is active the emission of radiation will stop and signal “Laser ready” will be removed. Front open door Indicates that the door at the front side of the laser is open. If this signal appears the emission of radiation will be stopped and the signal laser ready will be removed.Beam coupler: Laser permission is only active if the water flows for the fiber connectors laser are in the specified range. If this signal disappears laser emission will be permission switched off and “Laser ready” will be set to low Beam coupler: This signal is high if inside the coupler everything is alright. If this signal laser enable disappears laser emission will be switched off and “Laser ready” will be set to low Laser Standby This signal is High, if no E-Stop signal is High.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200850The following laser parameters are displayed as numerical values in the status window Parameter Set current Set power Water flow Temperature (mean) Temperature (max) Temperature (min) Module (Temp. max) Module (Temp. min) Work time Emission time Work time today Emission time today Pump current set in % Selected output power in Watts. Current tap water flow through the laser in l/min. Current mean temperature of the laser modules in °С. Current maximum temperature inside modules in °С. Current minimum temperature inside modules in °С. The number of module with the highest temperature. The number of module with the lowest temperature. Total operational time of the laser in hours, minutes and seconds. Total emission ON time of the laser in hours, minutes and seconds. Today’s operational time in hours, minutes and seconds. Today’s emission ON time in hours, minutes and seconds. DescriptionIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200851Properties window AlarmsThis window shows alarm, warning and error statuses reported by the laser and displayed as red LED Lights.Signal name E-stopDescription of the status and its effectActive if the safety loops are open. Once this alarm appears the laser emission and the main power supply will be switched off, the status “Laser ready” will be removed but “Laser error” will not activate. While this signal is High power supply can not become switched on. Active, if at least one laser cell door is open (XP4: C1-C2, C3-C4). Sets itself immediately Low and &Laser Standby& High. Interlock is present again.. Power supply can become switched On. After the door contacts become closed the signal &Laser ready& will be set High. Active, if the E-Stop button at the laser is pressed. Additionally, the signal &E-Stop& will be set High. While this signal is High, the power supply can not be switched On.E-Stop buttonE-Stop externalActive, if the XP2 safety circuit (C1-C4, C2-C3) has become interrupted. If XP2 safety relay becomes closed, &Laser Standby& will become active and &E-Stop external& and &E-Stop& disappears. Indicates that at least one of the laser modules is overheating (temperature exceeds +35° C). Once this alarm appears the overheating laser emission will be switched off, the status “Laser ready” will be low and the “Laser error” will be activate. If the temperature of the module falls back under 32° C, the alarm signals will disappear and the module will be switched on. In this case an optional reserve module (if present) will not be activated.Laser overheatIPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200852Laser fiber interlockLit if the safety interlock loop of the fiber is open. Activates is the fiber connector is not correctly plugged in the optical head (fiber-fiber coupler or a beam switch, if installed) or that the fiber cable or the connector are damaged. This alarm will stop emission instantaneously and will switch the main power supply OFF removing the status “Laser ready” and activating the status “Laser error”. This alarm is lockable and will stay ON even if the reason for the alarm has been removed. The Reset button on the “Control” property page has to be used to remove this alarm. This error appears if the sensor indicates excessive back reflection in the combiner module. Check with help of the pilot laser, if the beam way is aligned correctly. It is necessary to reset the laser before laser operation can be continued.High back reflectionLaser failuremodule Indicates an internal failure of one of the laser modules. If a reserve module is installed it will switch on and the failed module will switch off. If the laser is not equipped with the reserve module the total output power will decreased proportionally to the output power of the failed module. Possible reasons for this failure can be internal optical fault in the laser module or power supply interruption to one of the lines of the pump diodes in the module. This status can lead to immediate switching of the laser emission OFF. “Laser error” and “Laser ready” will remain unaffected.Laser module Indicates error in communication with one of the laser modules. It disconnected activates if the main processor inside the laser receives no information from one of the modules within specified period of time. Check that a connection cable between the laser module and mainframe is properly plugged in and if the green LED on the module’s front panel is regularly blinking. This status signal does not affect “Laser ready”, “Laser error” statuses and emission. Chiller failure This status signal is generated by the chiller. For resetting this alarm refer to the chiller manual. This status signal switches the laser emission OFF, deactivates signal “Laser ready” and sets status “Laser error” to high. Activates if the status signal “Critical error” activates. This status signal switches the laser emission OFF, deactivates signal “Laser ready” and sets status “Laser error” to high. This message will appear if the thermal elements in the electronic will detect a temperature that is higher than the set value. This will not disable emission or remove the laser ready signal. It is only for information.A failure occured during LaserNet start.Please contact IPG representativesCoupler failureElectronic overheatInitialization failure Low water flow : laserIndicates insufficient cooling water flow through the laser. Water flow rate specified for the laser has to become restored. This status signal switches the laser emission OFF, deactivates signal “Laser ready” and sets status “Laser error” to high.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200853Low water flow : fiber connectorIndicates insufficient water flow through the output connector of the feeding fiber. Water flow rate specified for the connector has to become restored. This status signal switches the laser emission OFF, deactivates signal “Laser ready” and sets status “Laser error” to high. Indicates water leak inside the laser. Open the doors of the laser cabinet and check for water leakages. This status signal switches the laser emission OFF, deactivates signal “Laser ready”, sets status “Laser error” to high and switches the power supply OFF. Switches off the power supply. The water flow to the fiber C fiber coupler becomes stopped by magnetic valves.Water in laserWater inside fiber couplerPower supply failure Indicates interruption of the mains connection to the power supply. The reason can be checked by going to the properties page “Power supply” (signals Q1-Q4). This status signal switches the laser emission OFF, deactivates signal “Laser ready” and sets status “Laser error” to high. AC power interruption BS Permission malfunction To low input voltage. This message will cause automatic shutdown of the system and restart. Will be activated when a beam switch error is detected. This signal will remain active until the reason for the error is no longer present and a Reset command is send via LaserNet, Hardwiring or Fieldbus interface. The alarm appears only together with &Coupler failure& alarms. It indicates that no further operation is possible and it is necessary to contact IPG qualified personnel. Temperature of tap water or DI water is out of threshold or conductivity is too high. Additionally this signals becomes active when a chiller malfunction occur so if alarm message &Chiller failure& is active. pump Appears if the power supply applies the pump current to one or all the laser modules while no emission ON signal is present. This status signal switches the laser emission OFF, deactivates signal “Laser ready”, sets status “Laser error” to high and switches the power supply OFF.Critical errorChiller errorUnexpected currentUnexpected ground Indicates a pump current leakage in the circuit between the negative leakage terminal of the power supply and the protective earth (PE) terminal. This status signal switches the laser emission OFF, deactivates signal “Laser ready”, sets status “Laser error” to high and switches the power supply OFF.IPG Laser GmbH, 2008 Proprietary Information. All rights reserved Revision July 200854The following warnings are also included on the alarm page. These warnings do not affect the emission capability of the laser device Indication failure lamps Indicates that one of the warning safety lamps that are installed in the laser is defective. This signal does not affect laser emission or statuses “Laser ready” and “Laser error”. Notwithstanding, the defective warning light can cause potential laser-safety hazardous condition especially if both warning lights go out of operation and do not provide required visible indication of presence of the laser emission. module One of the active modules was disabled and a reserve module was switched on. Please contact IPG for clearing this problem. This warning does not interrupt the laser operation. Conductivity is ≥ 25?S, the water temperature of the tap circuit ≥ TTh1 ° C or ≤ T Th2 ° C, the water temperature of the DI circuit ≥ T Th3 ° C or ≤ T Th4 ° C This warning can be configured as &Laser Error& bit if requested by the costumer. This error will not interrupt the laser emission Indicates an error in the communication between the microcontroller of the laser and the module Indicates an error in one of the two internal discharge circuits of the power supply. The discharge circuit is built up redundant. Inform your provider about the defect. Exchange of the damaged device is required.Reserved is ONWarning ChillerModule overheat Laser modules disconnected Discharge circuit is defectIPG Laser GmbH, 2008 Propr}